Product Description
The usage:
The sponge pressure stuffing test machine can test the foam material,and automatically obtain the maximum test force,breaking force,yield force,tensile strength,compressive strength,flexural strength,elastic modulus,elongation and other parameters.
STANDARD FEATURES
| Item | Description |
| Max. Force | 2000 kg (20KN) |
| Load cell | Germany brand load cell for high accuracy |
| Control system | PC with windows 7 system |
| Motor | Panasonic servo motor w/ DC variable speed drive system, high-precision mechanical ball screw rod |
| Force reading | kgf, Ibf, N, KN, T etc |
| Stoke | 1100mm including fixture |
| Load cell Resolution | 1/250,000 |
| Load Precision | within 0.5% |
| Test speed | 0.01~500mm/min (adjustable) |
| Software | TM 2101 |
| Curves display | Load- elongation, Elongation-time, Time-elongation, Stress-strain |
| Data display | Max. force, speed, sample information, strength(Kpa, Mpa, N/mm, N/mm2) etc |
| Safety features | E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat |
Robust Construction for Accurate TestingCrafted from heavy-duty powder-coated steel, this machine guarantees durable performance in rigorous test environments. The devices robust framework, combined with precise automation, makes it reliable for consistent results. Its floor-standing design and 300 kg weight add to its stability during intensive compression tests.
Advanced Data Management and ControlExperience seamless operation with automatic data recording, digital LCD touch screen, and multiple data output options including USB and RS232. Users can toggle between automatic and manual operation, adapting to a wide range of testing requirements. All crucial safety mechanisms like emergency stop and overload protection are readily accessible.
Versatility and ComplianceThis equipment accommodates sponges and flexible foam across soft to medium-hard hardness. Adjustable parameterstest speed, stroke, and specimen sizeensure compatibility for diverse sample types. With full compliance to ASTM D3574 and ISO 2439, it supports industry-standard quality assessments, making it a top choice for laboratories and manufacturing units.
FAQs of Sponge Pressure Stuffing Test Machine:
Q: How does the Sponge Pressure Stuffing Test Machine perform compression tests on foam or sponge materials?
A: This machine applies controlled vertical force to a single specimen through programmable load-hold, unloading, or repeated compression modes. Operators can adjust the test speed (100300 mm/min) and stroke (0300 mm) to simulate different real-world conditions, ensuring accurate measurement of compressive strength and deformation as required by ASTM D3574 and ISO 2439 standards.
Q: What are the main benefits of using this test machine for sponge and foam products?
A: Key benefits include highly accurate measurements (0.5% F.S.), automatic data recording, overload and safety protections, and compliance with international standards. These features enable manufacturers and quality control labs to ensure product consistency, guarantee material durability, and streamline reporting with digital output options.
Q: When is the ideal situation to use this sponge test machine in quality control?
A: The machine is best utilized during product development, incoming material inspection, and batch quality assurance stages. It helps confirm that sponges, foam, mattresses, or cushions meet predefined compressive performance criteria before they proceed to the next stage of production or are shipped to customers.
Q: Where should the Sponge Pressure Stuffing Test Machine be installed for optimal performance?
A: For best results, install the machine in a clean, dust-free environment with a temperature range of 15C35C and relative humidity between 40%85%. This ensures accurate readings and protects sensitive electronic components from contamination or environmental damage.
Q: What is the process for operating and recording data with this test machine?
A: The operator secures the specimen (standard size: 380 mm 380 mm 50 mm) on the platform, sets test parameters via the digital touch screen, and selects automatic or manual mode. During testing, data is automatically recorded and stored, with options for export through USB or RS232 for further analysis on a PC using the included software.
Q: Who can benefit from using this equipment in their operations?
A: Manufacturers, distributors, and quality control labs involved in producing or handling sponges, flexible foam, upholstery, or mattresses benefit the most. Its adaptability and compliance with global standards make it ideal for systematic evaluation, whether for R&D or routine quality checks.