ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester

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ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester

Name: ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester
Brand: HAIDA INTERNATIONAL EQUIPMENT CO., LTD.
Price: 5999 USD
Availability: InStock

Price 5999 USD ($)/ Unit

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MOQ : 1 Unit

ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester Specification

Measuring Range
Rolling and impact cyclic test

Hardness
N/A (Test type, not material characteristic)

Specimen Size
Mattress sizes up to 2200 x 2000 mm

Port Size
Standard industrial port

Gas Pressure
0.50.8 MPa (required for air-powered models)

Response Time
<1 s

Display Type
Digital/touch PLC screen

Humidity
20%80% RH (non-condensing)

Operating Voltage
220 V AC

Mounting Type
Floor-standing

Number of Specimens
1 mattress per cycle

Test Range
Mattress rolling/impact and fatigue performance

Application
Mattress rolling durability, impact fatigue, performance and quality evaluation

Power Supply
AC 220V, 50/60Hz, 3kW

Resolution
0.01 mm/0.1 N

Features
Integrated rolling and impact test, automated cycles, adjustable load and stroke

Temperature
10C40C operating range

Max Height
up to 3500 mm overall machine

Equipment Type
Integrated Mattress Tester

Interface Type
USB/Ethernet

Accuracy
0.5% of reading

Frequency
50/60 Hz

Automation Grade
Automatic

Usage
Mattress physical/durability testing

Capacity
Max load 150 kg

Machine Weight
Approx. 600 kg

Test Speed
520 cycles/min adjustable

Test Width
Single/Double Mattress (up to 2.2 m)

Test Stroke
500 mm to 1200 mm adjustable

Control Mode
Touch screen PLC control

Software
Customizable test profiles, test report output

Test Standards
Conforms to ASTM F1566, EN1957, QB/T 1952.2, and ISO standards

Frame Material
High-strength painted steel structure

Noise Level
Less than 65 dB

Roller Diameter
300 mm (standard steel roller)

Emergency Stop
Safety emergency stop switch installed

Cycle Counter
Up to 1,000,000 programmable cycles

Impact Head
140 mm hemispherical

Compressor Requirement
External air compressor needed if pneumatic

Data Logging
Built-in data storage/export via USB

ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester Trade Information

Minimum Order Quantity
1 Unit

FOB Port
SHENZHEN

Supply Ability
10 Units Per Month

Delivery Time
1 Week

Packaging Details
Each set protected with resin fiber and PP film, then put into Strong wooden case with operation manual and video inside. CE,ISO

Certifications
CE,ISO

ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester About

ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester

It apply to Innerspring ,Box spring mattresses and Foam mattress. The Cornell Type Tester is used to test the long term capacity of bedding to resist cyclic loading. The machine consists of a double hemispherical ram head on a manually adjustable shaft. A load cell is located on the ram head to measure the force being applied to the mattress. The shaft is connected to an adjustable eccentric which is rotated by an electric motor at up to 100 cycles per minute variable.

Specification:

Design criteria: ASTM F 1566

Test objectives: Use specific block impact on the mattress over and over again, to assess their durability, and the fastness of mattress spring .

3.1.Imposed the pressure on mattress by a transducer, pressure range to 300KG
3.2. Adjust the pushrod stroke on mattress , maximum force = 1025N minimum force = 22N
3.3. Pusher travel speed adjustable, about 160 weeks times per minute
3.4. Suitable maximum specimen	2.2M 2.2M
3.5. Display Accuracy	0.001kgf
3.6. Deformation precision	0.001mm
3.7. Impact height	0-300mm adjustable
3.8. Counter range	0-99999 times
3.9.Machine size	( LWH) about 300028002500mm
3.10.Weight	about 650Kg

Accurate and Versatile Mattress Testing

This integrated mattress tester performs rolling durability and impact fatigue tests, accommodating single and double mattresses up to 2.2 meters wide. Its advanced PLC touch screen interface provides user-friendly control of test parameters including cycle count, load, speed, and stroke. Data can be conveniently exported via USB or Ethernet, streamlining reporting and analysis.

International Standards Compliance

Engineered to meet ASTM F1566, EN1957, QB/T 1952.2, and ISO standards, the machine ensures your mattress products are evaluated in accordance with global benchmarks. This not only assures product quality but enhances market acceptance and credibility for international distribution and sales.

Built for Safety and Durability

Constructed with a robust painted steel frame and equipped with a safety emergency stop, this machine is designed for long-term operation and user protection. Low operational noise levels contribute to a safer and more comfortable working environment, while compliant power, humidity, and temperature specifications allow for flexible installation options.

FAQs of ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester:

Q: How do I set up a mattress for testing with this machine?

A: To set up a mattress, position it on the testing platform according to its size (up to 2200 x 2000 mm). Secure it according to the guidelines in the user manual, select the desired test profile via the touch screen PLC, and configure parameters such as cycle count, load, and speed.

Q: What types of tests can the machine perform?

A: The machine is capable of performing mattress rolling durability and impact fatigue tests. It uses a 300 mm standard steel roller for rolling cycles and a 140 mm hemispherical impact head, conforming to ASTM, EN, QB/T, and ISO test protocols.

Q: When should I use this tester in the product development process?

A: Use the mattress tester during product development, quality control, and certification stages. Testing at these points ensures that your mattresses meet international durability and performance criteria before they reach the market.

Q: Where can this testing equipment be installed?

A: This floor-standing machine is suitable for installation in research labs, manufacturing plants, and product testing facilities. It requires access to a 220V power supply and, for air-powered operation, a compatible external air compressor.

Q: What is the process for exporting test data?

A: Test data is stored internally and can be exported easily via USB or Ethernet. Simply select the report output function on the touch screen and follow the prompts to transfer data for analysis or certification documentation.

Q: How does the emergency stop function enhance safety?

A: The installed emergency stop switch immediately halts all machine activity in the event of an issue, providing enhanced safety for operators and protecting the specimen and equipment from accidental damage.

Q: What are the main benefits of using this integrated tester?

A: Key benefits include automated and programmable testing cycles, adherence to multiple international standards, robust construction for consistent results, precise measurement (0.5% accuracy), and efficient operation with digital controls and fast response times.

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