Product Description
ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester
It apply to Innerspring ,Box spring mattresses and Foam mattress. The Cornell Type Tester is used to test the long term capacity of bedding to resist cyclic loading. The machine consists of a double hemispherical ram head on a manually adjustable shaft. A load cell is located on the ram head to measure the force being applied to the mattress. The shaft is connected to an adjustable eccentric which is rotated by an electric motor at up to 100 cycles per minute variable.
Specification:
Design criteria: ASTM F 1566
Test objectives: Use specific block impact on the mattress over and over again, to assess their durability, and the fastness of mattress spring .
| 3.1.Imposed the pressure on mattress by a transducer, pressure range to 300KG |
| 3.2. Adjust the pushrod stroke on mattress , maximum force = 1025N minimum force = 22N |
| 3.3. Pusher travel speed adjustable, about 160 weeks times per minute |
| 3.4. Suitable maximum specimen | 2.2M ×2.2M |
| 3.5. Display Accuracy | 0.001kgf |
| 3.6. Deformation precision | 0.001mm |
| 3.7. Impact height | 0-300mm adjustable |
| 3.8. Counter range | 0-99999 times |
| 3.9.Machine size | ( L×W×H) about 3000×2800×2500mm |
| 3.10.Weight | about 650Kg |
Accurate and Versatile Mattress TestingThis integrated mattress tester performs rolling durability and impact fatigue tests, accommodating single and double mattresses up to 2.2 meters wide. Its advanced PLC touch screen interface provides user-friendly control of test parameters including cycle count, load, speed, and stroke. Data can be conveniently exported via USB or Ethernet, streamlining reporting and analysis.
International Standards ComplianceEngineered to meet ASTM F1566, EN1957, QB/T 1952.2, and ISO standards, the machine ensures your mattress products are evaluated in accordance with global benchmarks. This not only assures product quality but enhances market acceptance and credibility for international distribution and sales.
Built for Safety and DurabilityConstructed with a robust painted steel frame and equipped with a safety emergency stop, this machine is designed for long-term operation and user protection. Low operational noise levels contribute to a safer and more comfortable working environment, while compliant power, humidity, and temperature specifications allow for flexible installation options.
FAQs of ASTM Mattress Integrated TEST Machine with Mattress Rolling / Impact Fatigue Tester:
Q: How do I set up a mattress for testing with this machine?
A: To set up a mattress, position it on the testing platform according to its size (up to 2200 x 2000 mm). Secure it according to the guidelines in the user manual, select the desired test profile via the touch screen PLC, and configure parameters such as cycle count, load, and speed.
Q: What types of tests can the machine perform?
A: The machine is capable of performing mattress rolling durability and impact fatigue tests. It uses a 300 mm standard steel roller for rolling cycles and a 140 mm hemispherical impact head, conforming to ASTM, EN, QB/T, and ISO test protocols.
Q: When should I use this tester in the product development process?
A: Use the mattress tester during product development, quality control, and certification stages. Testing at these points ensures that your mattresses meet international durability and performance criteria before they reach the market.
Q: Where can this testing equipment be installed?
A: This floor-standing machine is suitable for installation in research labs, manufacturing plants, and product testing facilities. It requires access to a 220V power supply and, for air-powered operation, a compatible external air compressor.
Q: What is the process for exporting test data?
A: Test data is stored internally and can be exported easily via USB or Ethernet. Simply select the report output function on the touch screen and follow the prompts to transfer data for analysis or certification documentation.
Q: How does the emergency stop function enhance safety?
A: The installed emergency stop switch immediately halts all machine activity in the event of an issue, providing enhanced safety for operators and protecting the specimen and equipment from accidental damage.
Q: What are the main benefits of using this integrated tester?
A: Key benefits include automated and programmable testing cycles, adherence to multiple international standards, robust construction for consistent results, precise measurement (0.5% accuracy), and efficient operation with digital controls and fast response times.