Product Description
The usage:
Sponge pressure filling testing machine can be used for the testing of metal and non-metal materials,such as stretching,compression,bending,fatigue,etc. According to the requirements f ASTM,ISO,etc.
STANDARD FEATURES
| Item | Description |
| Max. Force | 2000 kg (20KN) |
| Load cell | Germany brand load cell for high accuracy |
| Control system | PC with windows 7 system |
| Motor | Panasonic servo motor w/ DC variable speed drive system, high-precision mechanical ball screw rod |
| Force reading | kgf, Ibf, N, KN, T etc |
| Stoke | 1100mm including fixture |
| Load cell Resolution | 1/250,000 |
| Load Precision | within 0.5% |
| Test speed | 0.01~500mm/min (adjustable) |
| Software | TM 2101 |
| Curves display | Load- elongation, Elongation-time, Time-elongation, Stress-strain |
| Data display | Max. force, speed, sample information, strength(Kpa, Mpa, N/mm, N/mm2) etc |
| Safety features | E-Stop Over-load protection Upper and lower limit switches Load sensor with automatic retreat |
Robust Construction and Accurate PerformanceThis testing machines frame is crafted from high-strength coated steel, offering exceptional durability for frequent industrial or laboratory use. Equipped with a high-precision load cell, its compression plate (200 mm diameter) delivers test results with 1% accuracy. The auto-calibration function ensures consistent performance over time, making it ideal for regular sponge and foam resilience testing.
Advanced User Interface and Data ManagementUsers benefit from a digital LCD display, touchscreen/web interface, and programmable test settings. Internal memory stores critical results, easily exportable via USB or RS232. The systems compatible PC software provides thorough data analysis, enhancing operational efficiency and supporting detailed reporting for quality assurance requirements.
Safety and Versatility in TestingDesigned with robust overload protection and an emergency stop feature, the machine ensures operator safety even during high-force testing scenarios. Adjustable speed (50500 mm/min), digital and PLC control, and adherence to international test standards (ISO 2439, ASTM D3574) ensure versatility for a range of sample sizes (up to 300 x 300 mm) and sponge types.
FAQs of sponge pressure filling testing machine:
Q: How does the sponge pressure filling testing machine ensure test accuracy and reliability?
A: The machine utilizes a high-precision load cell with 1% accuracy and an in-built auto-calibration function, guaranteeing reliable readings across its measuring range of 10 N to 1000 N. Consistent calibration and advanced digital controls contribute to precise and repeatable results.
Q: What types of materials can be tested with this equipment?
A: This machine is designed for testing the resilience and hardness of various sponge, foam, and filling materials, accommodating typical specimen sizes of 300 x 300 mm and supporting assessments according to ISO 2439 and ASTM D3574 standards.
Q: When and where should this machine be used?
A: Ideal for deployment in industrial and laboratory settings, the machine is suitable whenever accurate evaluation of sponge or foam properties is requiredsuch as in quality control, research and development, or routine inspection processes.
Q: What is the process for conducting a test with this machine?
A: Operators mount the specimen, set programmable parameters via the touchscreen or web panel, and initiate testing. The compression plate applies force at adjustable speeds, while data is captured by the load cell for immediate display and storage. Safety features and auto-return ensure efficient operation throughout the cycle.
Q: How and where can test data be managed and exported?
A: Test data is stored internally and can be exported via USB or RS232 to a compatible PC using dedicated software. This allows comprehensive data analysis, record-keeping, and reporting aligned with laboratory requirements.
Q: What are the benefits of the machines safety features?
A: Integrated overload protection and emergency stop safeguards both the equipment and operators, minimizing risks during high-pressure tests and enhancing operational safety in busy industrial or research environments.