Product Description
Automatic Computerized IFD Foam Compression Hardness Testing Machine
GENERL SPECIFICATIONS
- Packaging Dimensions: (W*D*H) 700*920*1200MM
- Power supply source: single-phase, 220V plus minus 10%, 50/60Hz (can be appointed)
- Gross Weight: 170kg
APPLICATIONS& TEST PURPOSE
Foam compression tester is used to test material compressed indentation hardness, such as sponge, foam and other porous elastic. Put specimen under pressure plate, the plate compress the specimen with a specify speed until the national standard require concavity, the load cell feedback the pressure to computer, it processing and display, then measure the indentation hardness of sponge, foam and other materials.
Design Standard: ASTM D 3574
Standard Features
| Control and display | Computer |
| Sensor | Load cell |
| Capacity | 200KG |
| Unit | Kg, N, LB |
| Up plate | Diameter 200mm, bottom fillet R1mm |
| Low plate | 420 x 420mm, holes diameter 6mm, space 20mm |
| Max stroke | 500mm |
| Test speed | 0500mm/min |
| Motor | Servo motor |
| Driver | Taiwan high precision ball screw |
| Power | Single phase, 220V, 50Hz |
| Weight | 160KG |
| Dimension | 790 x 590 x 1010mm |
| Accessories | One computer with software |
Advanced Performance & PrecisionThis IFD Foam Compression Hardness Testing Machine is built for high-precision testing, with a sophisticated load cell and rapid response time of less than one second. It reliably measures compression force at various preset levels25%, 40%, and 65%to evaluate foam hardness. The system supports adjustable test speed and can store comprehensive data for thorough analysis.
User-Friendly & Versatile OperationEquipped with Windows-based dedicated software, the machine offers intuitive control and easy test setup. Its outputs are compatible with Excel and PDF formats for seamless data export. Calibration is factory-completed and certified, minimizing setup. The machine accommodates various specimen sizes and supports customizable testing routines for diverse foam products.
Reliable Safety & Robust ConstructionSafety is prioritized through emergency stop functions and overload protection. The floor-mounted design, industrial-grade materials, and stable weight (~250 kg) guarantee durability for intensive laboratory or manufacturing environments. Compatible with standard industrial power and interface connections (USB/RS232), it fits easily into existing quality control workflows.
FAQs of Automatic Computerized IFD Foam Compression Hardness Testing Machine:
Q: How do I operate the IFD Foam Compression Hardness Testing Machine for foam testing?
A: Begin by placing the foam specimen onto the platform, ensuring it meets the 380 x 380 mm (or customized) size requirements. Select desired compression levels via the Windows-based software and initiate the fully automatic test. The machine will compress the specimen at an adjustable speed (default 100 mm/min). Test data and graphical reports are automatically generated and can be exported to Excel or PDF.
Q: What benefits does the computerized control system offer?
A: The automatic computerized control streamlines the entire testing process. Operators can conduct tests with minimal manual intervention, benefit from precise digital measurements, store comprehensive test records, and seamlessly export data for quality assessments or compliance documentation.
Q: When is the machine recalibration required?
A: The machine is factory pre-calibrated and includes certification at purchase. Recalibration frequency depends on usage volume and internal quality protocols, often annually or as dictated by regulatory guidelines. Contact the manufacturer or authorized service agent for scheduled recalibration.
Q: Where can this testing equipment be installed and used?
A: This floor-mounted unit is suited for quality control labs, manufacturing facilities, foam research centers, or any environment requiring reliable IFD hardness measurements. It operates within 10C to 40C and up to 85% RH non-condensing conditions, fitting standard industrial power supplies.
Q: What is the process for exporting and analyzing test data?
A: Test data collection and export are managed through the dedicated Windows software. After each cycle, resultsincluding graphs and numerical valuescan be saved in Excel or PDF format via USB or RS232 connectivity, simplifying result analysis and record-keeping.
Q: How does the machine ensure operational safety and reliability?
A: Safety is built-in via an emergency stop button and overload protection systems. Calibration certification ensures ongoing accuracy, while the sturdy (~250 kg) construction delivers stability during high-force testing. Automatic measurement protocols also reduce user error and equipment strain.